Daniel Cousins, MSc.
My main area of interest is injuries and human movement, but I can’t be a sword scientist if I don’t write about the science of a sword. For this, I turned to Dr. Jeremy McGibbon, the scientist behind The Standard by Esker Forge. Jeremy is a physicist with extensive training in machine learning and artificial intelligence, in addition to being the maker of one of the most carefully designed swords in HEMA. When I asked about getting into sword making, he explained that his wife was looking at buying a sword and had issues with many of the ones currently on the market, so he decided, why not make one myself. We went through some of the main deicisons behind making the sword. The areas we went over were: mass, stiffness, and balance. When then finished off with a sword makers guide to buying a sword.
Talking about mass was more interesting than I had expected. Changing the mass was where Jeremy put in a lot of thought and effort. A lighter blade is typically easier and faster to move around but will sacrifice strength in the bind. A heavier blade will typically be stronger in the bind, present a better guard and get through a guard better. Esker Forge challenged this using geometry, and after talking to people who use their sword, I would say that they succeeded in a strong and light blade. Obviously, making a strong and light blade would be a massive advantage to the fencer but Jeremy felt strongly about the benefit to safety this would bring. A heavy blade will hit hard, and as I talked about in my post on helmets, the helmets we wear are not good. Being hit in the head by a 1.5kg bar of metal is dangerous and, as proved by their blade, unnecessary. Their blade is 1360g, and I am confident that he could have gone lighter. He is testing an ultra-light alternative to a feder that is currently at 600g, which I am excited to see develop. The mass of the blade is the first thing to look at when you are buying a sword
When it comes to flexibility and stiffness, I learned that these to aspects are quite different but related. Flex is the ability of a blade to deform under stress, and stiffness is the ability of a blade to maintain its orientation under movement. If a blade does not have much flex, it will not bend when thrust and may hurt your opponent. A blade with high stiffness will not wobble/ flop when it is being swung. It is typically thought that a stiff blade will not flex, but that is a matter of geometry and physics. There are two dimensions of a sword that influence the stiffness, the thickness and the width. The thickness and stiffness have a cubic relationship (k=t^3). For example, my HF armory sword is ~5mm thick and would have a k value of 125; the Esker is 6.35mm, which would have a k value of 256, making it twice as stiff. The width is a linear relationship (k=w). This means that to increase the stiffness of a blade, it is more efficient to make the blade thicker than wider. The flex of the blade is based on the taper from the base to the tip. A blade designed with a thick base and an aggressive taper will make the blade stiff during movement but flexible when thrust. The HF Armory sword has a flex rating of 16-17 Kg while the Esker is <15Kg. This gives the next value you should be looking for when purchasing a sword, the maximum blade thickness. Unfortunately, maximum thickness is not a value that manufacturers will often report and that is partly because we as consumers are not asking about it. If a blade is heavy with a small thickness, it will be hard to wield and not have many people who want to spar.
The final aspect of a sword is the tip point of percussion or the balance of the blade. If you were to hold the handle of your sword with a couple of fingers close to the cross guard and move side to side, the blade will swing. Jeremy explained to me that the historical description of the point of percussion is just past the cross guard. This can lead to interpretations of it being on either side of the cross guard but the ideal location, through testing, is 3.5 cm down from the cross guard toward the pommel. The movement of the swing will be in one of three ways: like a pendulum (the tip will move in the same direction as the handle), like a see-saw (the tip will move in the opposite direction) or no movement (the tip will remain stationary). Based on the swing pattern, you would increase or decrease the weight of the pommel until the tip stays stationary. This is important because when you move your hands in different guard positions, you want the blade to pivot around your top hand in order for the blade to pivot properly to keep your tip aligned, your top hand needs to be on the tip point of percussion. If it is not, you will need to constantly adjust the tip position.
When you are buying a sword, you should be looking for these measures and if they are not listed, ask the manufacturer. The more we ask for specific aspects of the sword, they will start to advertise these; if the consumer does not clarify their needs, the producer does not know what to provide. In the meantime I am going to start making a list of different swords and their measurements. Once you have an idea which sword(s) you want, see if anyone at your club has one you can try out or ask around to get other user experience.
I want to reiterate the point about safety, hitting someone and being hit in the head with these swords is dangerous. Both of us agree that HEMA in its current state is not safe and from everything we know about head impacts in other sports, there is going to be some serious long-term damage from taking part in HEMA. Jeremy is exploring different ways to make the swords safer while still staying true to historical texts and I am going to get back to evaluating impacts to the head.
